My s.com
zephyr_site077014.jpg zephyr_site077013.jpg
Figure D
Figure C
Click Image To Enlarge
*WHEN MAKING ADJUSTMENTS TO THE SIZE OF A PIECE
DO IT PROPORTIONATELY.(L+W)

*SAVE PROJECT AFTER EACH STEP OR MAJOR CHANGE.
Now add one of the sides. (Figure C) Adjust the length to be about 1" from the width of the area both front and back. Now line the roof up with the top and adjust to fit where the roof area goes. Add the other side and adjust the length.

Next add the glass, hood and trunk. Adjust all to fit.
Now I don't know why but I had to make my hood and trunk longer by about 1/4".
I think I made the car too skinny.
You can adjust this if needed after you try a test print.

Now add the grill, top bumper, and front bumper, then the rear taillights, top of bumper, and rear bumper. Adjust all to fit. I had to make my front and rear bumpers taller.
zephyr_site077012.jpg
You can see in this test, the rear glass is too short and the hood is too short .
Group the project pieces together, and size the whole thing to fit the page.
Print a black and white test sheet on regular paper. Cut it out with sissors and fold it up and see how the pieces fit. Take note of what if anything needs adjusting.

Go back to your photo program and ungroup the project and adjust if necessary. Make sure to center it on the page to leave room for the large tabs that will be folded underneath.

Make more test sheets and repeat adjustments until you think it is ready for a final print. It took me several attemps until I got mine where I wanted it. And after the first final print, I found it still was not right. Now after making the one you see in the pictures, I see more adjustments are necessary.

When you have it to where you want it, it is time to add the fastening tabs. You can do this by adding lines to be printed out with the project, or add them by hand after printing it out. Remember to make a large tab on each side of the bottom to be folded underneath.

Print your final copy in borderless mode in color. (Figure D)
zephyr_site077011.jpg zephyr_site077010.jpg
Figure F
Figure E
Click Image To Enlarge
Cut out the project using a very sharp knife on a solid cutting board. Use a straight edge for the straight lines. Make sure to cut close enough to the edge so that no white edges will show in the finished project. (Figure E)

Time to fold it up. I started on the center worked my way out. Roof, hood, grill, bumper top, bumper front. Then the back and then the roof and side glue tabs. To aid in folding, I put a straight edge on line of where the fold will be and bent it over the edge of the cutting board. It does not matter which way the fold will be at the end, just make it sharp and crisp. (Figure F)
GO TO
PAGE 3
zephyr_site003007.jpg
BACK
zephyr_site077009.gif
1978 Zephyr Z-7 Coupe
1978 Zephyr 4-Door Sedan
zephyr_site077008.gif
Holley 1946 Tune Up/Rebuild
Find Your Vacuum Diagram
VIN & Engine Decoder
Use A Vacuum Gauge
Adust Trunk Torsion Bar
Make Console Cup Holders
Make Console Gauge Mount
Fix Dash Pad
Fix Dash Radio Cutout
Install Mustang Gauge Cluster
Add Power Windows
Add Rear Defrost
Remove Z-7 Quarter Window
zephyr_site077007.gif
1978-1983 F/Z Ellectrical & Vacuum
1978-1983 F/Z Wiring
1978-1983 F/Z Fuse Box
1978-1983 F/Z Engine Vacuum
A/C Vacuum & Flow Charts
Spark Plug Condition & Firing Order
Fuel Line Routing
Vacuum Part Name ID
Ported Vacuum Switch ID
Auto Trans Gear ID
Manual Window Regulator Sizes
zephyr_site077006.gif
Zephyr Collection
Durango Articles
Zephyr Merchandise Form
Fox History
zephyr_site077005.gif
3-Wheeled Fairmont
Homemade Commercial
zephyr_site077004.gif zephyr_site077003.gif zephyr_site077002.gif
1978 Zephyr Z-7 Coupe
1978 Zephyr 4-Door Sedan
My
Cars
Stickers
Clock & Shirt
Paper Model Car
Clock, Shirt & Model
Car Display
 Boards
3-Wheeled Fairmont
Homemade Commercial
Videos
Zephyr Collection
Durango Articles
Zephyr Merchandise Form
Fox History
Zephyr Literature
1978-1983 F/Z Ellectrical & Vacuum
1978-1983 F/Z Wiring
1978-1983 F/Z Fuse Box
1978-1983 F/Z Engine Vacuum
A/C Vacuum & Flow Charts
Spark Plug Condition & Firing Order
Fuel Line Routing
Vacuum Part Name ID
Ported Vacuum Switch ID
Auto Trans Gear ID
Manual Window Regulator Sizes
Manuals & Diagrams
Holley 1946 Tune Up/Rebuild
Find Your Vacuum Diagram
VIN & Engine Decoder
Use A Vacuum Gauge
Adust Trunk Torsion Bar
Make Console Cup Holders
Make Console Gauge Mount
Fix Dash Pad
Fix Dash Radio Cutout
Install Mustang Gauge Cluster
Add Power Windows
Add Rear Defrost
Remove Z-7 Quarter Window
How To
Guides
1978-1983 F/Z Parts Sheets
Replica Motorcraft Battery
Motorcraft Battery Topper
Repro 6cyl Engine Markings
Repro Ford Litter Bag
Repro Gas Tank Sticker
Repro Visor Sleeve
Lamp Replacement Guide
Weatherstrip Measuremnts
1978-1983 Ford Paint Chips
zephyr_site077001.gif
1978-1983 F/Z Parts Sheets
Replica Motorcraft Battery
Motorcraft Battery Topper
Repro 6cyl Engine Markings
Repro Ford Litter Bag
Repro Gas Tank Sticker
Repro Visor Sleeve
Lamp Replacement Guide
Weatherstrip Measuremnts
1978-1983 Ford Paint Chips
Restoration Reproduction